Case Study: Building Resilience with Pure Aluminium Roofing at Arni Mech Metallics, Kolhapur
Operating in one of India’s most demanding industrial sectors, Arni Mech Metallics, a leading foundry based in Kagal, Kolhapur, required a roofing solution that could endure the extreme heat, emissions, and high-intensity workflow characteristic of a metal casting environment. The objective was clear: a future-proof roofing system that would ensure performance, longevity, and operational cost-efficiency, without compromise.
The company turned to Oralium, selecting its Pure Aluminium Roofing Sheets, which are designed specifically for industrial-scale resilience and the Indian climate. The result: A long-term roofing solution that didn’t just withstand industrial stress but actively supported a more energy-efficient and sustainable production environment.
Challenge
Foundries are known for their harsh environments. Constant high temperatures, particulate emissions, and the operation of heavy-duty machinery create conditions where conventional roofing solutions often fall short. Corrosion, heat retention, and structural fatigue are common concerns, ones that can compromise both performance and safety over time.
For Arni Mech Metallics, it wasn’t just about installing a roof; it was also about securing an asset that would serve its business for years, with minimal maintenance, lower energy bills, and maximum structural integrity.
The Oralium Advantage
Oralium’s Pure Aluminium Roofing Sheets emerged as the ideal fit, engineered from high-grade aluminium that performs exceptionally in industrial conditions. The sheets are:
Rust-Free for Life: Aluminium, by its very nature, does not rust. Unlike steel or hybrid materials that degrade in corrosive settings, Oralium’s sheets retain their integrity for decades- a critical advantage in high-humidity and emission-prone environments like foundries.
Climate-Responsive: In Kolhapur’s intense heat, roofing often becomes a liability, amplifying internal temperatures. Aluminium’s natural reflectivity allows it to deflect solar radiation, while also releasing trapped internal heat, creating a noticeably cooler workspace. This eliminates the need for additional thermal insulation and significantly reduces long-term energy costs.
High-Durability Coating: Oralium’s proprietary Protecc SDP colour-coating technology ensures that the sheets retain their finish without cracking, peeling, or fading, even under the pressure of constant industrial vibrations and heavy emissions.
Low Maintenance, High Longevity: Once installed, Oralium aluminium sheets require virtually no maintenance. This was a key consideration for Arni Mech, whose focus is productivity, not frequent roof repairs.
Implementation & Outcome
The roofing was deployed across Arni Mech Metallics’ key operational facilities at their Kagal plant in Kolhapur. The process was swift, with minimal disruption to their production schedules, thanks to the lightweight nature of aluminium and the ease of installation Oralium ensures!
Post-installation feedback from Arni Mech’s team highlighted three major benefits:
Improved Ambient Conditions: The internal temperature of the facility has remained consistently lower, creating a more comfortable and safer environment for workers, even during peak summer.
Zero Corrosion Worries: The rust-proof nature of the aluminium sheets means no more worries about seasonal degradation, leaks, or structural weakening.
Strong ROI: Reduced maintenance, energy savings, and long-term performance make this a high-return investment, one that aligns with Arni Mech’s forward-thinking approach.
“The difference was visible from day one. The facility felt cooler, the aesthetics improved, and we know we’ve made a choice that will last for decades. We were extremely happy with the services and the overall experience.”
— Nikhil Potnis, Technical Director, Arni Mech.
Conclusion
At Oralium, we understand that future-forward industries need future-ready solutions. By choosing Pure Aluminium Roofing, Arni Mech Metallics has not only fortified its infrastructure but also enhanced operational sustainability in a demanding industrial environment.
In Kolhapur’s tough foundry sector, Oralium’s Pure Aluminium Roofing is proving that durability, efficiency, and performance can, and should, go hand in hand.